Propelling forwards: ZF premiers POD Propulsion 4600 system for large vessels
by ZF Services 30 Sep 2022 07:32 PDT
With the new POD Propulsion 4600 System, marine driveline specialist ZF has brought state-of-the-art performance and manoeuvrability to vessels measuring up to 130 feet. It premiered in the Azimut Grande 26M © Azimut Benetti / ZF Group
After successfully establishing its inboard and outboard propulsion technology for all range boats and yachts in the market, marine driveline specialist ZF is now bringing unrivalled performance and efficiency to large recreational and professional vessels.
The new POD Propulsion 4600 system from ZF provides speed and unmatched manoeuvrability to vessels measuring from 80 up to 130 feet. It first "set sail" in the Grande 26M yacht by Azimut and was presented to the public at September's Cannes Yachting Festival.
Combining engineering expertise with decades-long market experience, ZF continues its track record in high-performing marine driveline solutions with the new POD Propulsion 4600 system.
Designed for vessels with planing and semi-displacement hulls measuring up to 130 feet and compatible with all main OEM engines up to 1,700 hp at a maximum of 2,450 rpm, the new drive technology is suitable for a wide range of recreational and professional applications.
"We know that shipbuilders around the world count on ZF to bring power, performance, and reliability to an expanding variety of vessels. And that's exactly what we accomplished with the new POD Propulsion 4600 system for larger crafts," stated Federico Decio, Managing Director of ZF in Padua and Head of the Pleasure Craft Product Line.
Progress in propulsion
The POD Propulsion 4600 system can be configurated in a two-unit (for vessels measuring 80 to 100 feet) and three-unit layout (for ships measuring up to 130 feet), depending on the application.
For recreational vessels, this includes both planing and semi-displacement yachts; professional purposes include pilot boats, supply vessels, small ferries as well as patrol and rescue boats.
"In short, everything where both fuel-efficiency and manoeuvrability are key," Decio summarised.
Twice the power at lower fuel consumption
To achieve these goals, ZF relied on its strengths in innovation and know-how in state-of-the-art engineering. The PODs possess an optimised hydrodynamic shape which significantly reduces the drag of the submerged parts. This supports the counter-rotating propellers and improves the overall horizontal thrust of the propulsion.
Inside the PODs, ZF has leveraged its automotive and off-highway experience for a newly designed gearing. Its reduction ratio allows for larger propellers, boosting efficiency even further.
Compared to other pod systems on the market, the 4600 System is up to twice as powerful while still consuming up to 15 percent less fuel than a traditional shaftline propulsion.
The 4600 system allows, on large vessels, to reduce the number of POD units necessary to reach the desired speed, which reduces the onboard systems complexity and reduces the vessel's wet area, further improving propulsion efficiency.
All in all, the design and propellers of the system are optimised for maximum speeds between 20 and 32 knots.
More space and comfort
Besides better performance and precise manoeuvrability, the new POD Propulsion 4600 System gives ship builders more freedom during the design phase.
The engines can be mounted further aft, reducing the engine room and thus increasing available space for accommodations on recreational vessels and larger working areas on professional vessels.
Compared to shaft line setups, the POD's mounting solution with larger rubber sealings reduces structural vibrations and, consequently, structural noise. The engine can also be installed on softer elastic mounts since it does not have to resist in terms of propeller thrust.
The system comes with an integrated exhaust and clutch which avoids the need for an additional gearbox.
ZF also supplies integrated controls and steering, plus the dynamic positioning feature iAnchor. The new PODs are furthermore hybrid-ready - a crucial trait in times of more stringent emission regulations in ports and other waterways.
Maiden voyage imminent
ZF introduced its new POD Propulsion 4600 System to the public during the Cannes Yachting Festival in September.
Installed in the Azimut Grande 26M semiplaning yacht, two PODs transmit the power provided by a double MAN 1.650 mph engine layout.
"We take great pride in collaborating with partners who share our commitment to innovation and sustainability," said Marco Valle, CEO of Azimut|Benetti Group.
"The Grande 26M fully enters our range of low emission yachts by consuming up to 20 percent less than conventional boats of the same size. This tangible result was achieved thanks to Azimut's innovation in the use of carbon fibre to reduce the weight of the boats and to ZF's remarkable new POD Propulsion 4600 System. We believed in this project from the start and worked closely with the knowledgeable ZF team to develop the high-performing system onboard the Grande 26M, confirming Azimut's track record as a pioneer in the industry."