Please select your home edition
Edition
North Sails Loft 57 Podcast

ILCA shakeup delivers a new focus on quality to the class

by Greg Ross 18 Jun 2021 02:09 PDT
Elements 6 Evolution (E6E) © Greg Ross

Only two of the three former Laser builders ILCA builders remain.

Of the five new builders, in the opinion of many, Elements 6 Evolution (E6E) near Bangkok, Thailand, stands out for high-end manufacturing experience.

Set up in 2016, the three E6E principals are Pom Green, John Higham and Pramote Indranoi, had already worked together at Composite Marine International (CMI) before deciding to set up a new purpose-built facility for One design performance craft.

E6E certainly brings a lot of experience to ILCA dinghy manufacturing. As Pom Green says, 'It is a matter of applying the collective skill set in all areas of setup, design production and control to do the best job possible which is always our aim.'

Pom Green - yes, Green Marine was the family business. He studied yacht design at Southampton, a boat builder with extensive experience in composites, a big boat sailor, and a former Youth world champion and 470 Olympic campaigner.

John Higham and Pom, while working on yachts projects in Italy, researched locations for cost-effective manufacture, they ended up in Thailand in 2005, in a joint venture, CMI, between themselves, other well-known industry professionals and Cobra.

Pom explains, 'In Thailand, CMI set up to build medium-sized boats like the Rogers IRC46/ Class 40s, after GFC in 2008 we introduced smaller one designs and dinghies. We were building significant volumes amongst them many RS models, but we did not have the time to introduce the upgrades in technology we really wanted.

'We sold our interests in 2013 to establish a much more advanced technology marine composite entity E6E in 2016. We consider ourselves as a high-end composite product and parts builder rather than just a boat builder. Clients who come in here see it is very different to a typical small boatyard. It is automated and clean. Quality control is front and centre, and repeatability is crucial.

'Our technology span is big, we build the Olympic Nacra 17, the Nacra 15 and 20, Goodall designs, foils for Nacra, Hobie, Starboard and others, as well as aerospace and automobile products employing a variety of processes, prepreg, RTM, Infusion, pressure moulding and automated lay ups and now we have added the ILCA dinghy."

'The polyester open mould process used in the ILCA build is a blast from the past when we have been so focused on close mould, infusion, automation and pre-preg cleanliness, but we have no choice under the strict ILCA build rules. We are, however, as automated as we can be under the build rules and have applied the same build standard and QC processes to the ILCA that we do with all our other boats so, we are turning out a consistent and well-finished product'.

Now to John Higham production engineer and big boat sailor. He sailed the 85/86 Whitbread 85/86 on Phillips Innovator. He raced, and project managed boat builds in Europe for more than 25 years and now with Pom races on Kevin Whitcraft's Thai based TP52.

'We at E6, are a high-performance composite OEM manufacturer with a highly skilled and loyal workforce. Twenty per cent of our staff are engineers. We deal in complexity; our typical composite performance catamaran has about 240 machine-cut parts, between fabric and core, with sixteen separate resin shots.

'For Olympic and top O.D. boats, you must go the extra mile. There is a lot of detailing, and you need to combine automation with a lot of exceptionally good hand labour, and that we have. Also, Quality control of all parts pre-assembly is paramount to ensure essential repetitive high standards.

'When it gets to ILCA, we cannot change the manufacturing processes. They are mandated, but we are exceptionally good at a consistent quality. Every bit of core, every fabric piece is the same dimension and weight.

In the set-up we also focused on the shopfloor environment for the workforce, keeping the processes separate, clean and ventilated by installing treatment and extraction systems in each area including extractors for the ILCA laminating that is being built right now. The waste is all treated including the styrene before emission. We always aim to minimise wastage and reduce single-use plastics in the production and the packaging.

Pramote Indranoi, originally an aerospace engineer, focuses on running the technology for E6E, including all the CNC production, including moulds and fabric.

He added, 'Thailand has a large composites production industry, and we have excellent resin availability locally. Ambient temperature outside of our ten temp/ humidity controlled booths is a consistent 28-32 C deg. all year round so, this makes our ILCA open mould manufacturing output very consistent. The moulds and tooling we make are of the highest quality, and our precision CNC cutting machines production provide high-level accuracy. All fabric pieces come off the machines, labelled with overlap lines drawn, which allows us to deliver precision, repeatability and quality".

The E6E team specialises in high-performance componentry, so it is very precision focused so the resulting ILCA dinghy quality will undoubtedly be a winning formula.

E6E have appointed some key ILCA distributors already, and the first boats have already left for the USA, Australia and Europe as manufacturing enters full swing and welcome conversations with distributors around the world.' Contact e6@element6.asia, FB; Element6Evolution.

Related Articles

Schmitt Marine innovates again, now with Sileather
The ultimate leather and vinyl replacement for marine applications Schmitt Marine is renowned for its innovative drive, so when Siotech Corporation approached the company about using its signature silicone-based Sileather fabric for a marine steering wheel, it was up to the challenge. Posted today at 1:51 pm
FLIR launches JCU-4 premium joystick control
Designed for FLIR marine thermal cameras FLIR, global leader in high-performance marine thermal-imaging systems, announced today the launch of the new FLIR JCU-4 remote control, offering precision camera control and an elevated, yet simplified user experience. Posted today at 1:40 pm
What do “Liberation Day” tariffs mean for boating?
Manufacturers should promptly review the Administration's Annex II exemption list On April 2, President Trump announced a new set of trade actions, including a 10% baseline tariff on all imported goods, effective April 5. Posted on 6 Apr
CMC Marine announces collaboration with Garmin
Integrating CMC Marine stabilization and control systems with Garmin multi-function displays CMC Marine continues to expand its portfolio of partners and announces a new collaboration with Garmin, one of the world's leading producers of electronic instruments for marine applications. Posted on 4 Apr
Seldén Mast Launches U.S. Online Store
Making Genuine Spare Parts Available Nationwide Seldén Mast is proud to announce the launch of its dedicated online store for the U.S. market. For the first time, sailboat owners across the United States will have direct access to a comprehensive selection of genuine Seldén parts and accessories. Posted on 4 Apr
NMRA Marine Trades Scholarships Deadline extended
National Marine Representatives Association extend deadline to April 30, 2025 The deadline to apply for a 2025 National Marine Representatives Association (NMRA) Marine Trades Scholarship has been extended to April 30, 2025. Posted on 3 Apr
Tariffs and technology the main subjects this week
A summary of news relevant to marine businesses across North America President Trump has labelled April 2nd as "Liberation Day" - a day in which his administration is planning to impose a round of fresh tariffs particularly focused on easing trade imbalances with nations that export more goods to the U.S. than they import. Posted on 2 Apr
New Yacht Safety and Crew Wellbeing Survey
The comprehensive assessment aims to establish industry-wide benchmarks for yacht safety culture Lloyd's Register (LR) has launched its new Yacht Safety Culture and Crew Wellbeing Survey, marking a significant shift towards proactive safety measures within the yachting industry. Posted on 2 Apr
Ocean Alexander celebrates excellence
Scott Roberton named 2024 Sales Award winner Ocean Alexander, a global leader in luxury yacht manufacturing, is proud to announce Scott Roberton as the recipient of the 2024 Annual Sales Award, recognizing his exceptional achievements, dedication, and contributions to the brand's continued success. Posted on 1 Apr
Agreement for the sale of Alumacraft sugbed
Strengthening Bryton Marine Group's position in the aluminium boat market BRP & Bryton Marine Group announced that they entered into a definitive agreement whereby Bryton Marine Group, a family owned company with operations in Washington State and British Columbia, will be acquiring Alumacraft assets in St. Peter, Minnesota Posted on 1 Apr
Selden 2020 - FOOTERCyclops Marine 2023 November - FOOTERAllen Dynamic 40 Footer